Techemer - Water-Lubricated Bearings & Shaft Seals Manufacturer Since 2008 — ISO-Certified | Fully Patented
Techemer's Lubricated Bearings
Products offered by Techemer Composites (Guangdong) Co., Ltd., such as lubricated bearings are always popular in the market for its diversity and reliability. To accomplish this, we have done lots of efforts. We have invested significantly in the product and technology R&D to enrich our product range and to keep our production technology at the forefront of the industry. We have also introduced the Lean production method to increase efficiency and accuracy of production and to improve the quality of the product.
Techemer products have received many favorable comments since launched. Thanks to their high performance and competitive price, they sell well in the market and attract a larger customer base across the world. And most of our targeted customers repurchase from us because they have achieved sales growth and more benefits, and larger market influence as well.
Lubricated bearings are engineered to reduce friction and improve operational efficiency in mechanical systems. They use advanced lubrication technology for smooth movement and extended durability. These bearings are crucial in minimizing wear and heat generation, ensuring machinery performance across various industries.
How to choose lubricated bearings?
Lubricated bearings ensure smooth, efficient operation by minimizing friction and wear in mechanical systems. Designed for durability, they enhance performance and longevity in machinery, vehicles, and industrial equipment.
- 1. Reduced friction and wear for extended equipment lifespan.
- 2. Ideal for high-speed machinery, automotive systems, and heavy-duty industrial applications.
- 3. Choose based on load capacity, operating speed, and environmental conditions.
- 4. Opt for sealed or open designs depending on maintenance requirements and lubrication accessibility.
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INDRON water-lubricated bearings have been successfully applied at the Fusha Water Conservancy Hub in Zhongshan, China. Their eco-friendly, oil-free design provides stable and efficient operation for key equipment, while offering long-lasting, low-maintenance solutions for the project.
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If you’re searching for the types of stern tube bearings, you’re likely looking for clearer answers—Which bearing lasts longer? Which lubrication method is more reliable? And which material truly fits your vessel’s operating conditions?
What Are Stern Tube Bearings?
Stern tube bearings are radial bearings installed inside the stern tube to support the ship’s propulsion shaft. Their primary function is to maintain shaft alignment from the engine to the propeller while operating in seawater or oil-filled environments.
Marine stern tube bearings must withstand:
Continuous radial loads
Propeller thrust fluctuations
Vibration and shock
Abrasive seawater conditions (for water-lubricated systems)
Long operating cycles
Because they are positioned at the aft end of the vessel, stern tube bearings play a crucial role in propulsion reliability and hydrodynamic efficiency.
Functions of Stern Tube Bearings
Support Radial Loads and Shaft Weight
All types of stern tube bearings must support the weight of the propulsion shaft and ensure perfect radial alignment. The bearing absorbs static loads, dynamic rotation forces, hull deformation effects, and temperature expansion. Even small misalignments can lead to vibration, seal wear, and fuel inefficiency.
Reduce Rotational Friction
Bearings form a hydrodynamic film—either from oil or seawater—to minimize contact between the shaft and the bearing surface. This reduces wear, heat generation, and energy loss.
Absorb Vibration and Shock Loads
Marine engines, changing sea states, and propeller forces generate continuous vibration. Stern tube bearings dampen these loads, contributing to smooth propulsion and lower noise levels.
Seal and Protect the Lubrication System
Working with the shaft seal, the bearing prevents seawater intrusion (in oil systems) and ensures proper lubrication flow (in water-lubricated systems).
Types of Stern Tube Bearings by Lubrication Method
Lubrication method is one of the most important ways to categorize stern tube bearing types, and it directly influences maintenance, cost, and compliance.
Oil-Lubricated Stern Tube Bearings
Oil-lubricated stern tube bearings use mineral oils or EALs (Environmentally Acceptable Lubricants) to create a thick, stable hydrodynamic film.
Advantages:
Excellent load capacity
Stable lubrication across speeds
Long-established design
Disadvantages:
Risk of oil leakage
Increasing environmental restrictions
Higher system cost due to tanks, coolers, and monitoring equipment
Oil-lubricated bearings remain common in older fleets but are gradually being replaced by water-lubricated solutions.
Water-Lubricated Stern Tube Bearings
Water-lubricated stern tube bearings use seawater as the lubricant, eliminating oil pollution risk and simplifying system architecture.
Benefits:
Zero environmental impact
No oil tanks, coolers, or EALs required
Lower maintenance and lifecycle cost
Compatibility with polymer/composite materials
Ideal for modern naval, research, ferry, and commercial vessels
Advances in polymer and composite bearing materials allow water-lubricated systems to outperform traditional rubber designs.
Modern high-performance water-lubricated bearings typically use engineered polymers, composites, or elastomers designed to maintain dimensional stability in both cold and warm waters. These materials enable quieter shaft operation, reduced vibration, and improved alignment tolerance.
In recent years, advanced polymer/composite systems such as Techemer’s INDRON® water-lubricated bearings have gained increased adoption in global shipyards and retrofit programs.
Engineered for hydrodynamic water-film lubrication, INDRON® materials offer stable wear performance across a range of vessel speeds and environmental conditions. Their low friction characteristics help maintain shaft efficiency, while their structural rigidity supports long-term shaft alignment—a key factor in extending propulsion system life.
Hybrid-Lubrication Bearings
Hybrid bearings combine features of both lubrication types or use alternative lubricants. They are designed for special applications where neither pure oil nor pure water lubrication is optimal.
Types of Stern Tube Bearings by Material
The material composition of a stern tube bearing affects wear performance, lubrication compatibility, and operational life. Understanding stern tube bearing materials helps narrow down the best choice for your vessel.
Metal Bearings
Metal bearings are traditionally used in oil-lubricated stern tube systems.
Key features:
High load capacity
Dependable under hydrodynamic lubrication
Requires perfect alignment
Unsuitable for water lubrication
Corrosion exposure if oil film is interrupted
Rubber Bearings
Rubber bearings have long been used in seawater systems, especially in older ship designs. Their grooved surfaces help channel water for hydrodynamic lift.
Pros:
Good vibration absorption
Simple and economical
Cons:
Faster wear in abrasive waters
Less dimensional stability
Shorter lifespan
Polymer & Composite Bearings
This category combines engineered polymer bearings and fiber-reinforced composite bearings, representing the most advanced non-metallic stern tube bearing materials in the market today.
They are widely used in water-lubricated stern tube bearings due to their exceptional durability and eco-friendly performance.
Advantages:
Outstanding wear resistance
Low friction and stable hydrodynamic behavior
No corrosion
No moisture absorption or swelling
High dimensional stability
Long service life in seawater
Fully compliant with environmental regulations
These materials have quickly become the preferred stern tube bearing types for modern ships switching from oil to seawater lubrication.
Types of Stern Tube Bearings by Design
Design classification is another way to distinguish different types of stern tube bearings.
Aft Stern Tube Bearings
Located close to the propeller, this bearing carries the highest radial load and experiences the most wear.
Forward Stern Tube Bearings
The forward bearing stabilizes shaft rotation and alignment, supporting smooth propulsion.
Split Bearings
Split designs allow easy inspection and replacement without removing the shaft—ideal for vessels with limited maintenance windows.
How to Choose the Right Stern Tube Bearing Type
Selecting the right stern tube bearing requires understanding several engineering and operational factors:
Vessel Type and Operating Profile: High-speed ferries, bulk carriers, offshore vessels, and naval ships each have different load patterns and lubrication preferences.
Environmental Compliance: Water-lubricated polymer/composite bearings help shipowners meet IMO and EPA VGP requirements effortlessly.
Shaft Diameter and Load Conditions: Bearing material and lubrication strategy must match the vessel’s radial load, shaft speed, and operating hours.
Lifecycle Cost: Water-lubricated systems often reduce total cost of ownership by eliminating oil handling and reducing failure risk.
Conclusion
Understanding the types of stern tube bearings—from lubrication systems to materials and design configurations—is crucial for ensuring long-term reliability and environmental compliance. Oil-lubricated bearings maintain relevance in traditional systems, but the maritime industry is rapidly shifting toward advanced polymer/composite water-lubricated stern tube bearings for their durability, sustainability, and low maintenance burden.
By evaluating vessel type, regulations, material performance, and lifecycle cost, marine engineers can confidently select the optimal stern tube bearing type for modern propulsion systems.
FAQ
Q1. What are the main types of stern tube bearings?
A1. They can be categorized by lubrication (oil, water, hybrid), by material (metal, rubber, polymer/composite), and by design (aft, forward, split).
Q2. Are water-lubricated stern tube bearings reliable?
A2. Yes. With modern polymer/composite materials, water-lubricated bearings offer excellent wear resistance and long service life.
Q3. Which stern tube bearing type is most environmentally friendly?
A3. Water-lubricated polymer/composite bearings are completely oil-free and meet the strictest environmental standards.
Q4. Are oil-lubricated bearings still common?
A4. They are still used, especially in older systems, but adoption is declining due to leakage risks and regulatory pressure.
Q5. How long can a stern tube bearing last?
A5. Typically several years to more than a decade, depending on lubrication, operating conditions, and material quality.
What Are Stern Tube Bearings?
Stern tube bearings are radial bearings installed inside the stern tube to support the ship’s propulsion shaft. Their primary function is to maintain shaft alignment from the engine to the propeller while operating in seawater or oil-filled environments.
Marine stern tube bearings must withstand:
Continuous radial loads
Propeller thrust fluctuations
Vibration and shock
Abrasive seawater conditions (for water-lubricated systems)
Long operating cycles
Because they are positioned at the aft end of the vessel, stern tube bearings play a crucial role in propulsion reliability and hydrodynamic efficiency.
Functions of Stern Tube Bearings
Support Radial Loads and Shaft Weight
All types of stern tube bearings must support the weight of the propulsion shaft and ensure perfect radial alignment. The bearing absorbs static loads, dynamic rotation forces, hull deformation effects, and temperature expansion. Even small misalignments can lead to vibration, seal wear, and fuel inefficiency.
Reduce Rotational Friction
Bearings form a hydrodynamic film—either from oil or seawater—to minimize contact between the shaft and the bearing surface. This reduces wear, heat generation, and energy loss.
Absorb Vibration and Shock Loads
Marine engines, changing sea states, and propeller forces generate continuous vibration. Stern tube bearings dampen these loads, contributing to smooth propulsion and lower noise levels.
Seal and Protect the Lubrication System
Working with the shaft seal, the bearing prevents seawater intrusion (in oil systems) and ensures proper lubrication flow (in water-lubricated systems).
Types of Stern Tube Bearings by Lubrication Method
Lubrication method is one of the most important ways to categorize stern tube bearing types, and it directly influences maintenance, cost, and compliance.
Oil-Lubricated Stern Tube Bearings
Oil-lubricated stern tube bearings use mineral oils or EALs (Environmentally Acceptable Lubricants) to create a thick, stable hydrodynamic film.
Advantages:
Excellent load capacity
Stable lubrication across speeds
Long-established design
Disadvantages:
Risk of oil leakage
Increasing environmental restrictions
Higher system cost due to tanks, coolers, and monitoring equipment
Oil-lubricated bearings remain common in older fleets but are gradually being replaced by water-lubricated solutions.
Water-Lubricated Stern Tube Bearings
Water-lubricated stern tube bearings use seawater as the lubricant, eliminating oil pollution risk and simplifying system architecture.
Benefits:
Zero environmental impact
No oil tanks, coolers, or EALs required
Lower maintenance and lifecycle cost
Compatibility with polymer/composite materials
Ideal for modern naval, research, ferry, and commercial vessels
Advances in polymer and composite bearing materials allow water-lubricated systems to outperform traditional rubber designs.
Modern high-performance water-lubricated bearings typically use engineered polymers, composites, or elastomers designed to maintain dimensional stability in both cold and warm waters. These materials enable quieter shaft operation, reduced vibration, and improved alignment tolerance.
In recent years, advanced polymer/composite systems such as Techemer’s INDRON® water-lubricated bearings have gained increased adoption in global shipyards and retrofit programs.
Engineered for hydrodynamic water-film lubrication, INDRON® materials offer stable wear performance across a range of vessel speeds and environmental conditions. Their low friction characteristics help maintain shaft efficiency, while their structural rigidity supports long-term shaft alignment—a key factor in extending propulsion system life.
Hybrid-Lubrication Bearings
Hybrid bearings combine features of both lubrication types or use alternative lubricants. They are designed for special applications where neither pure oil nor pure water lubrication is optimal.
Types of Stern Tube Bearings by Material
The material composition of a stern tube bearing affects wear performance, lubrication compatibility, and operational life. Understanding stern tube bearing materials helps narrow down the best choice for your vessel.
Metal Bearings
Metal bearings are traditionally used in oil-lubricated stern tube systems.
Key features:
High load capacity
Dependable under hydrodynamic lubrication
Requires perfect alignment
Unsuitable for water lubrication
Corrosion exposure if oil film is interrupted
Rubber Bearings
Rubber bearings have long been used in seawater systems, especially in older ship designs. Their grooved surfaces help channel water for hydrodynamic lift.
Pros:
Good vibration absorption
Simple and economical
Cons:
Faster wear in abrasive waters
Less dimensional stability
Shorter lifespan
Polymer & Composite Bearings
This category combines engineered polymer bearings and fiber-reinforced composite bearings, representing the most advanced non-metallic stern tube bearing materials in the market today.
They are widely used in water-lubricated stern tube bearings due to their exceptional durability and eco-friendly performance.
Advantages:
Outstanding wear resistance
Low friction and stable hydrodynamic behavior
No corrosion
No moisture absorption or swelling
High dimensional stability
Long service life in seawater
Fully compliant with environmental regulations
These materials have quickly become the preferred stern tube bearing types for modern ships switching from oil to seawater lubrication.
Types of Stern Tube Bearings by Design
Design classification is another way to distinguish different types of stern tube bearings.
Aft Stern Tube Bearings
Located close to the propeller, this bearing carries the highest radial load and experiences the most wear.
Forward Stern Tube Bearings
The forward bearing stabilizes shaft rotation and alignment, supporting smooth propulsion.
Split Bearings
Split designs allow easy inspection and replacement without removing the shaft—ideal for vessels with limited maintenance windows.
How to Choose the Right Stern Tube Bearing Type
Selecting the right stern tube bearing requires understanding several engineering and operational factors:
Vessel Type and Operating Profile: High-speed ferries, bulk carriers, offshore vessels, and naval ships each have different load patterns and lubrication preferences.
Environmental Compliance: Water-lubricated polymer/composite bearings help shipowners meet IMO and EPA VGP requirements effortlessly.
Shaft Diameter and Load Conditions: Bearing material and lubrication strategy must match the vessel’s radial load, shaft speed, and operating hours.
Lifecycle Cost: Water-lubricated systems often reduce total cost of ownership by eliminating oil handling and reducing failure risk.
Conclusion
Understanding the types of stern tube bearings—from lubrication systems to materials and design configurations—is crucial for ensuring long-term reliability and environmental compliance. Oil-lubricated bearings maintain relevance in traditional systems, but the maritime industry is rapidly shifting toward advanced polymer/composite water-lubricated stern tube bearings for their durability, sustainability, and low maintenance burden.
By evaluating vessel type, regulations, material performance, and lifecycle cost, marine engineers can confidently select the optimal stern tube bearing type for modern propulsion systems.
FAQ
Q1. What are the main types of stern tube bearings?
A1. They can be categorized by lubrication (oil, water, hybrid), by material (metal, rubber, polymer/composite), and by design (aft, forward, split).
Q2. Are water-lubricated stern tube bearings reliable?
A2. Yes. With modern polymer/composite materials, water-lubricated bearings offer excellent wear resistance and long service life.
Q3. Which stern tube bearing type is most environmentally friendly?
A3. Water-lubricated polymer/composite bearings are completely oil-free and meet the strictest environmental standards.
Q4. Are oil-lubricated bearings still common?
A4. They are still used, especially in older systems, but adoption is declining due to leakage risks and regulatory pressure.
Q5. How long can a stern tube bearing last?
A5. Typically several years to more than a decade, depending on lubrication, operating conditions, and material quality.
When a vertical shaft passes through a bearing and is lubricated, the mechanical interaction may appear straightforward. In reality, this structure represents one of the most demanding configurations in marine propulsion units, hydro stations, vertical pumps, offshore energy systems, and industrial machinery. The vertical orientation introduces additional axial weight, lubrication flow instability, and a greater tendency for misalignment—making the choice of bearing materials, lubrication method, and system design critical for long-term reliability.
This article combines engineering fundamentals with modern industry insights to explain how vertical-shaft bearings function, what challenges they face, and why water-lubricated polymer bearings are becoming the preferred solution in many applications.
Understanding What Happens When “a Vertical Shaft Passes Through a Bearing and Is Lubricated”
When a vertical shaft passes through a bearing and is lubricated, the bearing must support both radial and axial loads while allowing smooth rotation under continuous fluid contact. Unlike horizontal shafts, a vertical system relies heavily on hydrodynamic film formation and the ability of the lubricant—often water—to remain stable between the rotating and stationary surfaces.
This configuration is widely used in pumps, marine stern tube systems, hydro turbines, vertical mixers, and offshore energy equipment. If lubrication becomes unstable, the shaft will experience metal-to-polymer or metal-to-metal contact, resulting in rapid wear, overheating, vibration, noise, and eventual failure.
Understanding this mechanism is essential for engineers optimizing performance or solving operational problems.
Why Vertical-Shaft Bearing Assemblies Are Critical to System Reliability
Vertical machines rely on bearings that:
Support combined radial + axial loads
Maintain alignment across long shaft spans
Operate in immersion or semi-immersion environments
Resist abrasive particles often present in water
Establish a stable fluid film at low and high speed
Because gravity acts directly along the shaft axis, axial thrust becomes a severe engineering consideration. Even slight misalignment can magnify radial contact forces by 2–3×, accelerating wear dramatically.
In marine and hydro applications, bearings may run 24/7 for 10–25 years, making materials, lubrication behavior, and geometric design critically important.
Where Vertical Bearings Are Used: Marine, Hydro, Pumping Systems, and More
Vertical-shaft bearings appear in systems such as:
• Marine Stern Tubes (propeller shafts)
Submerged, large-diameter bearings requiring stable water flow.
• Hydro Turbine Guide Bearings
Vertical hydro-turbine shafts can exceed 40 tons, demanding excellent hydrodynamic performance.
• Vertical Pumps and Circulators
Municipal pumps, cooling water pumps, deep-well pumps—many run continuously in water with abrasive sand or silt.
• Offshore and Renewable Energy Systems
Wave and tidal generators use polymer water bearings for sustainability.
Each application exposes the bearing to unique lubrication, load, and contamination challenges.
Key Engineering Challenges When a Vertical Shaft Operates Inside a Lubricated Bearing
Even with lubrication present, vertical bearings face multiple failure risks:
1. Hydrodynamic Film Loss at Low Speed
Startup and shutdown phases often create boundary lubrication, increasing wear rates sharply.
2. Axial Load-Induced Contact
Excessive thrust compresses the film, raising friction and temperature.
3. Water Quality Issues
Abrasive particles (sand, silt) may increase wear by 300–500% according to ASTM D5963 rubber wear comparisons.
4. Shaft Misalignment
Even 0.1–0.2 mm misalignment can cause non-uniform pressure distribution along the polymer liner.
5. Lubricant Flow Instability
Insufficient water flow disrupts heat removal and hydrodynamic lift.
Vertical machines must therefore rely on materials with high wear resistance, low friction, and the ability to operate under mixed lubrication.
How Water Lubrication Works: Hydrodynamic Film, Boundary Conditions, and Dry-Start Behavior
Water-lubricated bearings operate under two lubrication regimes:
Hydrodynamic Lubrication (Ideal State)
Rotation creates pressure that forms a water film separating shaft and bearing.
This reduces friction to 0.02–0.05, similar to oil-lubricated systems.
Boundary Lubrication (Critical State)
Occurs during startup, shutdown, and low-speed operation.
Contact increases friction to 0.15–0.25, demanding strong wear-resistant materials.
Water as a Lubricant—Advantages
Non-flammable
Environmentally safe
Immediate heat removal
No oil pollution risk
The challenge: Water is thin (low viscosity), meaning the material must compensate through mechanical design and geometry.
Why Water-Lubricated Polymer Bearings Are Becoming the Industry Standard
Modern polymer bearings have replaced metal bearings in many vertical systems due to:
High Wear Resistance: Polymer composites show 3–8× lower wear in ASTM D5963 tests compared to traditional rubber or metal-based systems.
Superior Dry-Start and Boundary-Lubrication Behavior: Engineered polymer matrices have built-in lubricity reducing startup friction.
Corrosion-Free, Oil-Free Operation: No rust, no galvanic reaction, no oil contamination.
Regulatory Alignment: IMO, EPA VGP, and marine environmental regulations encourage non-oil systems.
Where Techemer / INDRON® Fits Naturally
In water-lubricated applications, material quality decides bearing life.
Techemer’s INDRON® water-lubricated bearings—including the TSTN polymer series—are engineered specifically for vertical shaft environments:
Proven wear resistance significantly higher than common rubber bearings
Stable hydrodynamic film due to optimized groove geometry
Longer lifespan in abrasive waters (river, coastal, desalination)
Used in marine workboats, hydro turbines, and vertical pumps
Ideal for metal-bearing replacement in stern tubes and guide bearings
These products integrate seamlessly into the engineering solutions described—without excessive branding—giving real value to engineers seeking performance improvement.
Engineering Solutions to Improve Reliability When a Vertical Shaft Runs in a Lubricated Bearing
1. Select Advanced Polymer Bearing Materials
High-performance composites can reduce wear volume by 40–70% in abrasive water.
2. Optimize Water Flow to the Bearing
A minimum flow rate ensures cooling and stable lubrication.
Poor water flow is the most common cause of premature failure.
3. Improve Shaft Surface Hardness and Finish
Recommended:
Hardness ≥ HRC 40
Surface roughness 0.3–0.5 μm Ra
4. Use Proper Bearing Clearance
Too tight: film collapse
Too loose: shaft vibration
Engineering guidelines must be followed for thermal and swelling allowances.
5. Incorporate Grooved Bearing Geometry
Helps water circulation and improves hydrodynamic lift at startup.
6. Verify Alignment with Laser Tools
Reduces uneven pressure and prolongs bearing life drastically.
7. Choose Water-Lubricated Bearings for Environmental Compliance
Especially important for vessels operating in protected waters.
Conclusion
When a vertical shaft passes through a bearing and is lubricated, maintaining a stable lubrication regime is essential to preventing vibration, wear, and failure. Modern water-lubricated polymer bearings have become the engineering standard for marine, pump, and hydro applications due to their high wear resistance, environmental benefits, and reliable hydrodynamic performance.
Through proper material selection, lubrication design, and engineering control, vertical bearing systems can achieve longer life, higher efficiency, and lower operational risk.
This article combines engineering fundamentals with modern industry insights to explain how vertical-shaft bearings function, what challenges they face, and why water-lubricated polymer bearings are becoming the preferred solution in many applications.
Understanding What Happens When “a Vertical Shaft Passes Through a Bearing and Is Lubricated”
When a vertical shaft passes through a bearing and is lubricated, the bearing must support both radial and axial loads while allowing smooth rotation under continuous fluid contact. Unlike horizontal shafts, a vertical system relies heavily on hydrodynamic film formation and the ability of the lubricant—often water—to remain stable between the rotating and stationary surfaces.
This configuration is widely used in pumps, marine stern tube systems, hydro turbines, vertical mixers, and offshore energy equipment. If lubrication becomes unstable, the shaft will experience metal-to-polymer or metal-to-metal contact, resulting in rapid wear, overheating, vibration, noise, and eventual failure.
Understanding this mechanism is essential for engineers optimizing performance or solving operational problems.
Why Vertical-Shaft Bearing Assemblies Are Critical to System Reliability
Vertical machines rely on bearings that:
Support combined radial + axial loads
Maintain alignment across long shaft spans
Operate in immersion or semi-immersion environments
Resist abrasive particles often present in water
Establish a stable fluid film at low and high speed
Because gravity acts directly along the shaft axis, axial thrust becomes a severe engineering consideration. Even slight misalignment can magnify radial contact forces by 2–3×, accelerating wear dramatically.
In marine and hydro applications, bearings may run 24/7 for 10–25 years, making materials, lubrication behavior, and geometric design critically important.
Where Vertical Bearings Are Used: Marine, Hydro, Pumping Systems, and More
Vertical-shaft bearings appear in systems such as:
• Marine Stern Tubes (propeller shafts)
Submerged, large-diameter bearings requiring stable water flow.
• Hydro Turbine Guide Bearings
Vertical hydro-turbine shafts can exceed 40 tons, demanding excellent hydrodynamic performance.
• Vertical Pumps and Circulators
Municipal pumps, cooling water pumps, deep-well pumps—many run continuously in water with abrasive sand or silt.
• Offshore and Renewable Energy Systems
Wave and tidal generators use polymer water bearings for sustainability.
Each application exposes the bearing to unique lubrication, load, and contamination challenges.
Key Engineering Challenges When a Vertical Shaft Operates Inside a Lubricated Bearing
Even with lubrication present, vertical bearings face multiple failure risks:
1. Hydrodynamic Film Loss at Low Speed
Startup and shutdown phases often create boundary lubrication, increasing wear rates sharply.
2. Axial Load-Induced Contact
Excessive thrust compresses the film, raising friction and temperature.
3. Water Quality Issues
Abrasive particles (sand, silt) may increase wear by 300–500% according to ASTM D5963 rubber wear comparisons.
4. Shaft Misalignment
Even 0.1–0.2 mm misalignment can cause non-uniform pressure distribution along the polymer liner.
5. Lubricant Flow Instability
Insufficient water flow disrupts heat removal and hydrodynamic lift.
Vertical machines must therefore rely on materials with high wear resistance, low friction, and the ability to operate under mixed lubrication.
How Water Lubrication Works: Hydrodynamic Film, Boundary Conditions, and Dry-Start Behavior
Water-lubricated bearings operate under two lubrication regimes:
Hydrodynamic Lubrication (Ideal State)
Rotation creates pressure that forms a water film separating shaft and bearing.
This reduces friction to 0.02–0.05, similar to oil-lubricated systems.
Boundary Lubrication (Critical State)
Occurs during startup, shutdown, and low-speed operation.
Contact increases friction to 0.15–0.25, demanding strong wear-resistant materials.
Water as a Lubricant—Advantages
Non-flammable
Environmentally safe
Immediate heat removal
No oil pollution risk
The challenge: Water is thin (low viscosity), meaning the material must compensate through mechanical design and geometry.
Why Water-Lubricated Polymer Bearings Are Becoming the Industry Standard
Modern polymer bearings have replaced metal bearings in many vertical systems due to:
High Wear Resistance: Polymer composites show 3–8× lower wear in ASTM D5963 tests compared to traditional rubber or metal-based systems.
Superior Dry-Start and Boundary-Lubrication Behavior: Engineered polymer matrices have built-in lubricity reducing startup friction.
Corrosion-Free, Oil-Free Operation: No rust, no galvanic reaction, no oil contamination.
Regulatory Alignment: IMO, EPA VGP, and marine environmental regulations encourage non-oil systems.
Where Techemer / INDRON® Fits Naturally
In water-lubricated applications, material quality decides bearing life.
Techemer’s INDRON® water-lubricated bearings—including the TSTN polymer series—are engineered specifically for vertical shaft environments:
Proven wear resistance significantly higher than common rubber bearings
Stable hydrodynamic film due to optimized groove geometry
Longer lifespan in abrasive waters (river, coastal, desalination)
Used in marine workboats, hydro turbines, and vertical pumps
Ideal for metal-bearing replacement in stern tubes and guide bearings
These products integrate seamlessly into the engineering solutions described—without excessive branding—giving real value to engineers seeking performance improvement.
Engineering Solutions to Improve Reliability When a Vertical Shaft Runs in a Lubricated Bearing
1. Select Advanced Polymer Bearing Materials
High-performance composites can reduce wear volume by 40–70% in abrasive water.
2. Optimize Water Flow to the Bearing
A minimum flow rate ensures cooling and stable lubrication.
Poor water flow is the most common cause of premature failure.
3. Improve Shaft Surface Hardness and Finish
Recommended:
Hardness ≥ HRC 40
Surface roughness 0.3–0.5 μm Ra
4. Use Proper Bearing Clearance
Too tight: film collapse
Too loose: shaft vibration
Engineering guidelines must be followed for thermal and swelling allowances.
5. Incorporate Grooved Bearing Geometry
Helps water circulation and improves hydrodynamic lift at startup.
6. Verify Alignment with Laser Tools
Reduces uneven pressure and prolongs bearing life drastically.
7. Choose Water-Lubricated Bearings for Environmental Compliance
Especially important for vessels operating in protected waters.
Conclusion
When a vertical shaft passes through a bearing and is lubricated, maintaining a stable lubrication regime is essential to preventing vibration, wear, and failure. Modern water-lubricated polymer bearings have become the engineering standard for marine, pump, and hydro applications due to their high wear resistance, environmental benefits, and reliable hydrodynamic performance.
Through proper material selection, lubrication design, and engineering control, vertical bearing systems can achieve longer life, higher efficiency, and lower operational risk.
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